Thursday, May 22, 2008

Multi-axis Machine for Mass Production




It's called "The Pinnacle of Mass-Production". Up to 3 turrets can be installed, all of them Built-in Motor Turret (BMT™). By placing the motor inside the turret, heat generation and vibration are reduced to a minimum and transmission efficiency is improved. Cutting performance, speed and precision are also increased. The previous model worked with a transmission structure with many heat-generating parts such as gears and belts, which affect machining accuracy, but the new nz series tourret works with a built-in motor, there is no transmission structure. The sources of heat are reduced, and the motor is also surrounded by a cooling jacket. Built in motor tourret

The new NZ Series of cnc multi-axis machines offers not only turning, but also excellent milling with the Y-axis. With the longest Y-axis stroke in its class, it achieves high-precision, high-efficiency machining.

Mori Seiki's original technology, the Octagonal Ram Construction (ORC™), is a fundamental improvement on the weaknesses of conventional moving structures. With the symmetry of an octagonal shape, thermal displacement is controlled and stable straightness is ensured even at high speeds. It offers stable, high-precision machining. Thermal Displacement

The cnc's engeniers had achieved both high flexural rigidity and a light body by making repeated use of the most advanced analytical techniques. They've used Finite Element Method (FEM) analysis to simulate the structure's deformation under load. By making fine adjustments to every detail, from the thickness of the bed to the shape and arrangement of the ribs, they achieved high fl exural rigidity. At the same time, we managed to make the body light.
From Moriseiki's official website.
http://www.moriseiki.co.jp

Saturday, March 1, 2008

For Aerospace Production, Integrex e-Ramtec V8

The INTEGREX e-RAMTEC V/8 is doted with a ram spindle, whose cutting heads are automatically changed by the ATC to do deep I.D. turning and I.D. angle head drilling.
This CNC machinig center was disigned for aircraft, ships, construction machinery and other large items to vertical lathe-based development of complex machining, in addition to the usual set up a dedicated spindle machining diameter of the shaft so that the diameter can not change tooling for processing.
The axis distance reach 900 MM and has a 40 collection tools, performing a long time task, along with the cars and milling function.

There is no need to change the tooling, which minimize the processing time for instance before you'd needed 1oo hours of processing now you only need 12 hours to complete a mechanical task and the precision has increades as well.
This smart machine can detect thermal deformation and prevent mechanical interference, can inspect the center of gravity position.

Saturday, January 19, 2008

CNC CAD CAM software


CNC software is probably cnc's most important tool or resource.
Just was released Mastercam’s Maintenance that delivers enhanced toolpath control
CNC Software releasing the second Maintenance release for Mastercam X2 and CNC Software announces the release of MR2 Mastercam X2’s Maintenance Release. This release introduces significant new capabilities, including new and improved toolpaths for high speed machining, multiaxis enhancements, and much more.

Multiaxis Enhancements
Some powerful enhancements are included in the advanced multiaxis toolpaths. For example, allows the toolpath motion to be optimized by completing one region before moving on to another, and expanded entry and exit macros that greatly simplify contacting and leaving the material.

Peel Milling Toolpath
Delivers powerful high speed cutting to 2D projects, this new toolpath moves the tool in and “peels” away material, layer by layer.

Operations Manager
The Ccam Operations Manager panel can float to a different area of the graphics window or to a separate screen when you are working with dual monitors.

Creating a Boundary Function
The Create Boundary function greatly expands cad Mastercam’s toolpath boundary creation, restricting the toolpath to highly specific areas. It can calculate the boundary using shallow areas, theoretical rest areas, cutter contact areas, and enhanced silhouette boundary controls and more.

Swept Surfaces
New techniques and options have been added more sweep orientation control options, greater flexibility in the use of multiple along and cross curves.

MR2 Enhancements
You can now define horizontal block drill stations in the machine definition rather than using an aggregate, set up different views for each station.
Common edge optimization in nesting is now supported. Nesting toolpaths so that they have common edges saves both time and money.
At the Level Manager can now be moved to a second monitor and left open. You can also hide all geometry except what is on the main level, or display a range of levels in the Level Manager grid.
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